When a long-standing customer discovered significant corrosion during an external visual inspection, they turned to XCEL for quick and reliable solutions. Leveraging our expertise, we performed corrosion evalua-tion, remediation, and pipeline restoration.

Challenge

The client needed assistance to effectively:

  • Assess the scope and severity of the corrosion across multiple piping lines.
  • Replace damaged piping to minimize operational downtime.
  • Apply long-term protection to prevent future corrosion.

Solutions

XCEL’s team took a step-by-step approach to repair and prevent corrosion onsite. The team:

  1. Collaborated with the client’s team, who pre-planned insulation removal to save time.
  2. Conducted visual inspections, pit measurements, and used Digital Radiography (DR) to
    assess corrosion severity.
  3. Replaced severely corroded piping sections to restore system integrity.
  4. Sandblasted damaged areas to clean and prepare surfaces for coating.
  5. Applied industrial-grade coatings tailored to the client’s specifications.
  6. Installed foam glass insulation to ensure thermal stability and prevent future corrosion.

Outcome

The project delivered lasting results and XCEL’s team:

  • Successfully replaced and restored compro-mised piping, eliminating immediate risks.
  • Created an anti-corrosion barrier with special-ized coatings and insulation.
  • Completed the project on schedule with mini-mal disruption to operations.

CTA

At XCEL, we are committed to protecting your assets and maintaining system integrity with cus-tomized corrosion management solutions. Learn More about our range of mechanical and pipeline integrity services.

XCEL
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